ISO 14001 Standards Environmental Management System

Global warming, ozone depletion, pollution and extinction of numerous species of animals. These are just a few of the environmental issues that the world faces, in the name of development. As responsible corporate citizens, SMEs can play their part in preserving our natural environment for our next generation.

Both individuals and businesses especially have a social and environmental responsibility to fulfil. With the rapid development in today’s industrialised world, the issue of preserving and managing our environment has become crucial. The increasing awareness of the importance of good environmental management systems is evidenced by the amendments made to the Environmental Quality Act 1974 and other environmental regulations which serve to ensure stricter compliance of environmental standards. Malaysia also adopted the National Environment Policy in 2002 as a means of addressing environmental issues in an integrated manner while more and more companies are striving to attain the MS14001 EMS certification.

WHAT SMEs CAN DO TO SAVE THE ENVIRONMENT
As responsible corporate citizens, SMEs have a major role to play in preserving the environment. For starters, they can help the Government to achieve its recycling goals, by creating mechanisms to facilitate the segregation of recyclable wastes and to ensure that these wastes are sent to the relevant parties instead of being dumped in landfills and illegal dumpsites. Furthermore, SMEs must also ensure that proper waste management systems are in place in conducting their day-to-day businesses.

Below are a few steps that SMEs can take to do their part for the environment:
• Dispose off company wastes properly and responsibly.
• Encourage employees to reuse items where possible, for example, printing on both sides of the paper, etc.
• Practise recycling in the office, by introducing a recycling programme. Among the items that can be recycled are papers, cardboards, glass, aluminium cans and scrap metals.
• Implementing an Environmental Management System (EMS).

WHAT IS AN ENVIRONMENTAL MANAGEMENT SYSTEM (EMS)?
An EMS provides a framework for managing environmental practices that integrates with overall business goals in a systematic way. Various models can be applied to develop, implement and maintain an EMS. One of the more common models used by industries is the model described by the ISO 14001 standard which was developed by the International Organisation for Standardisation (ISO). The ISO 14001 standard EMS model focuses on continuous improvement through an on-going cycle of actions called the continual improvement cycle which incorporates the elements of planning, doing, checking and acting.

An EMS typically begins with a strong environmental policy which describes the organisation’s approach in managing its environmental affairs and reflects its commitment to protect the environment and human well-being. The environmental policy establishes the framework for environmental leadership and serves as a contract between an organisation’s employees and its stakeholders. As such, commitment and strong support from top management is essential in making an EMS a success. Developing the environmental policy also helps to lay the groundwork for the planning phase of the EMS cycle. It is in this stage that active management support is sought, a multi-disciplinary EMS implementation team is formed and an introduction meeting is held to brief employees on the implementation of EMS. On top of that, the scope and budget for the implementation of EMS is also pre-defined. In other words, it is important that management provides all the resources necessary for the successful implementation of EMS.

CURRENT ENVIRONMENTAL PRACTICES
It is evident that some SME has put in place various initiatives to preserve the environment while utilizing resources efficiently. These initiatives include the following:

1. Discouraging open burning in fields and plantation sites while encouraging the composting of felled trees and crops in an environmentally-friendly way which in turn prepares land for replanting by using natural fertilizer;
2. Discouraging the use of chlorofluorocarbons (CFCs) in various industrial, commercial and household appliances; and
3. Encouraging the recycling of resources for example, in the plastic manufacturing industry, materials are being regenerated through the forming process in an effort to reuse biodegradable products in an environmentally-friendly way.

WHAT IS WASTE MANAGEMENT?
Waste management involves collecting, transporting, processing, recycling and disposing waste materials, in an effort to reduce their adverse effects on human health and the environment. Waste materials include solid, liquid or gaseous substances. The implementation of waste management requires careful planning and also adequate financial resources and is the responsibility of all parties involved such as individuals, businesses and corporations, including SMEs.

INCENTIVES FOR ENVIRONMENTAL PROTECTION AND WASTE MANAGEMENT
In an effort to support an enhanced level of environmental pro activity, the government provides a range of fiscal activities which includes the Pioneer Status tax exemption and the Investment Tax Allowance for the manufacture of environmentally-friendly products, the provision and supply of environmentally-friendly services and specific activities which contribute towards the presentation of the environment. The said incentives are available for the following activities:

• Storage, treatment and disposal of toxic and hazardous waste
• Waste recycling activities which are high-tech in nature for instance, recycling agricultural wastes, chemicals and the production of reconstituted wood-based panel boards or other products
• Energy-generating activities using biomass which are renewable and environmentally-friendly. Examples of biomass resources include palm oil mill waste, rice mill waste, sugar cane mill waste, timber/sawmill waste and paper recycling mill waste
• Energy conservation services

Accelerated Capital Allowance with a special initial rate of 40% and an annual rate of 20% for total write-off within three years is given to organisations that are waste generators, for their capital expenditure on machinery and equipment incurred, to set up facilities to store, treat and dispose their waste. This incentive is also available to companies undertaking waste recycling activities.

ISO 14001 ENVIRONMENTAL MANAGEMENT SYSTEM AUDIT

In order to be in conformance with this provision of ISO 14001 an organization must be able to answer the overall question: “How does the organization conduct environmental audits of the EMS?”. In order to answer that question four specific tasks must be addressed under the Management System Audit section of the standard.
First, the organization must develop a program and related procedures that define an audit plan of the environmental management system. In addition the program must define frequency of the audit process. Second, the procedures must specify the methodology of the audit process, including the qualifications of the auditors. Third, the audit reports must be submitted to top management. Fourth, the audit reports must provide recommendations directed at correcting any reported nonconformance that was discovered in the audit process.
The audit process discussed in this section of the standard is directed at internal audits. The standard is silent on the frequency issue. Generally accepted practice with a mature ISO 14001 system is a total audit of the system once a year. In the implementation phase of an environmental management system a more frequent audit process might be appropriate. In addition any part of the environmental management system that has been previously determined to be in nonconformance should be audited with an increased frequency. The methodology of the audit process required by the standard requires two distinct steps:
A. determine whether the environmental management system conforms to the requirements of ISO 14001, andB. that the system has been managed as described in the Environmental Policy statement, the Environmental Objectives and Targets, and the related work descriptions and procedures.
It is critical that an audit report that relates a nonconformance be forwarded to top management promptly. The internal audit staff must be competent with respect to the requirements of ISO 14001.

Five Steps to Implementing ISO 14001:2004

ISO 14001 provides a logical, common-sense approach for businesses to adopt. To start it is recommended to carry out an environmental review of the business and the Annex to the Standard provides guidance on the approach required. The Standard then requires a management system to be developed that addresses the key environmental issues that were identified by the review as being relevant to the business, through a rational programme of control and continual improvement.
There are five key steps to ISO 14001 EMS implementation, and subsequent operation which are clearly laid out in just three pages of text.
The five key steps are:
1. Environmental Policy
2. Planning
3. Implementation and Operation
4. Checking and Corrective Action
5. Management Review

Step 1. Environmental Policy
The company or organisation must write an environmental policy statement which is relevant to the business activities and approved by top management. Their full commitment is essential if environmental management is to work. The ISO 14001 Standard clearly sets out what to cover in the policy. Often a one page document is sufficient.
Produce a first issue and expect to amend it several times before assessment and registration as knowledge grows in the company.

Step 2. Planning
Plan what the EMS is to address.
Environmental aspects
First make lists of the environmental aspects (issues) that are relevant to the business. The environmental review mentioned earlier should provide most of this information and the Annex to ISO 14001 provides guidance on the format for doing this.
Consider the inputs, outputs and processes/activities of the business in relation to;
a) emissions to air
b) releases to water
c) waste management
d) contamination of land
e) use of raw materials and natural resources
f) other local environmental and community issues
Consider both site (direct) and offsite (ie. indirect) aspects that you control or have influence over (such as suppliers) and in relation to normal operations, shut-down and start-up conditions and reasonably foreseeable and emergencies situations.
A simple written procedure is then required to determine which of the aspects identified are really or probably significant (important) and training needs, outline the key stages of the project and dates that will lead to the target achievement).
Gradually apply environmental management programme thinking to such things as the introduction of new products, new or improved processes and other key activities of the business. In particular, ensure existing projects become environmental management projects
where there is a significant environmental impact involved, so that the EMS becomes company wide. This is a frequent oversight found during ISO 14001 assessments. The EMS must cover the whole business – like a net thrown over the whole business and for example including such things as engineering and maintenance

Step 3. Implementation and Operation
Structure and responsibility
Appoint one or more people, depending on the size of the business, to have authority and responsibility for implementing and maintaining the EMS and provide sufficient resources. (It’s worth monitoring costs carefully and benchmarking these against key consumption figures so
that improvements delivered by the EMS become apparent).
Training, awareness and competence
Implement a procedure to provide environmental training appropriate to identified needs for management, the general workforce, project teams and key plant operators. This can have far reaching benefits on employee motivation. The workforce is usually very supportive of moves to achieve genuine environmental improvement. Every company has its share of cynics but even some of these can be won over with time. Training will vary from a general briefing for the
workforce to detailed environmental auditor training.
Communication
Implement procedures to establish a system of internal and external communication to receive environmental information and respond to it and to circulate new information to people that need to know. This will include: new legislation, information from suppliers, customers and
neighbours and communications both with employees and for employees about progress with the EMS. This process can often generate worthwhile ideas from employees themselves for future
environmental improvements.
Environmental management system documentation
The EMS itself needs to be documented with a manual, procedures and work instructions but keep it brief and simple. The Standard clearly states where procedures are required. Eleven system procedures are required to maintain the EMS, plus operating work instructions but if you already have ISO 9000, this will cover most of six of the procedures required and a quality system can certainly be expanded to cover ISO 14001 as well. Cross reference the EMS
manual to other environmental and quality documents to link the EMS and to integrate it with existing business practices.
Operational control
Implement additional operating procedures (work instructions) to control the identified significant (important) aspects of production processes and other activities. Some of these will already exist but may need a ‘bit of polish’. Don’t forget significant aspects that relate to
goods and services from suppliers and contractors.
Emergency preparedness and response
Implement procedures to address reasonably foreseeable emergencies and to minimise their impact should they occur. (eg. Fire, major spillages of hazardous materials, explosion risks etc.)

Step 4. Checking and Corrective Action
Monitoring and measurement
Implement procedures to monitor and measure the progress of projects against the targets which have been set, the performance of processes against the written criteria using calibrated equipment (verify monitoring records) and regularly check (audit) the company’s compliance with legislation that has been identified as relevant to your business. The most effective way of doing this is through regular progress meetings.
Nonconformance and corrective and preventive action
Implement procedures to enable appropriate corrective and subsequent preventive action to be taken where breaches of the EMS occur (eg. process control problems, delays in project process, noncompliance with legislation, incidents etc.).
Records
Implement procedures to keep records generated by the environmental management system. The Annex to the Standard suggests those that are likely to be required.
Environmental management system audit
Implement a procedure to carry out audits of each part of the EMS and company activities and operations to verify both compliance with the EMS and with ISO 14001. Audit results must be reported to top management . A typical audit cycle is one year but more critical activities will require auditing more frequently.

Step 5. Management Review
At regular intervals (typically annual), top management must conduct through meetings and record minutes of a review of the EMS, to determine that it is still appropriate and effective or to make changes where necessary. Top management will need to consider audit results, project progress, changing circumstances and the requirement of ISO 14001 for continual improvement, through setting and achieving further environmental targets.

Requirements for Product Environmental Quality Assurance

All Mandatory Requirements for Product Environmental Quality Assurance need to be carried out in the following manner1. Establish a system that meets all requirements2. Ensure the system is stable and efficient.3. Document the processes and procedures4. Keep records of the system’s performance.
The assigned management of the supplier shall establish a system to prevent BannedSubstances from being used in the products and packaging.(1) To determine policies and methods for ensuring Product Environment Quality.(2) To assign a person to be in charge of managing Product Environment Quality(“Product Environmental Quality Management Representative”)(3) To establish an organization in managing Product Environment Quality,determine responsibilities, authorities, roles of each department and familiarize allmembers in each department with the importance of Product Environment Quality.(4) To establish a “Cadmium-Free Factory”(5) To review the adequacy and efficiency of the system.
Maintenance of the SystemThe supplier shall maintain the system in a condition to be able to respond to therequests for Product Environment Quality and instruction letters to suppliers),ensure the system is properly functioning.(1) Plan and carry out an internal audit at least once a year.(2) When Non-conforming Products or defects are found in the system, the suppliershall conduct an internal audit immediately.(3) The assigned management for Product Environment Products at the suppliershall revise the system according to the results of the internal audit if necessary.
Documents, Data and RecordsThe supplier should manage documents, verification data related to Product Environment Quality.(1) Keep documents, verification data for three years or longer, if required by law.(2) Provide documents and verification data when requested.(3) Review the documents regularly and keep them updated instructions
Selection of Materials and PartsThe supplier has to comply with the following request when selecting material and parts.(1) “No Use of Banned Substances Allowed” (or equal) must be mentioned in all relevant documents (specifications, blueprints, purchase orders, etc)(2) Materials must not contain any Banned Substances.(3) Only purchase Designated Raw Materials from Green Partners.

Identification of environmental aspects and impacts

An organization’s policy, objectives and targets should be based on knowledge about the environmental aspectsand significant environmental impacts associated with its activities, products or services. This can ensure that thesignificant environmental impacts associated with these aspects are taken into account in setting the environmentalobjectives. The relation between environmental aspects and impacts is one of cause and effect. An environmentalaspect refers to an element of an organization’s activity, which can have a beneficial or adverse effect on theenvironment. For example, it could involve a discharge, an emission, consumption or reuse of a material, ornoise. An impact refers to the change which takes place in the environment as a result of the aspect. Examples ofimpacts might include contamination of water or depletion of a natural resource.
The identification of environmental aspects and the evaluation of environmental impacts is a process that can bedealt with in four steps:
Step 1: Select an activity or process. (The selected activity or process should be large enough for meaningfulexamination and small enough to be sufficiently understood.)
Step 2: Identify environmental aspects of the activity product or service. (Identify as many environmental aspectsas possible associated with the selected activity or process.)
Step 3: Identify environmental impacts. (Identify as many actual and potential, positive and negative,environmental impacts as possible associated with each identified aspect.)

ISO 14001:2004 Environment Management System Audit

ISO 14001 Section 4.5.4, Environmental Management System Audits, requires that organizations establish and maintain programs and procedures to conduct periodic EMS audits. The EMS audits must determine if the EMS:
• is properly implemented and maintained
• conforms to the planned arrangements
• meets the requirements of the ISO 14001 standard.

ISO 14001 Section 4.5.4 requires the programs and procedures to define:
• audit scope
• audit frequency
• audit methodologies
• responsibilities and requirements for conducting audit
• communication of the audit results.